City University of Hong Kong · FACULTY OF ELECTRICAL ENGINEERING

EE6623 Chap.6 Battery Management and System Sizing

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Chapter 6 of 10 · EE6623

Battery Management and System Sizing

Integrate a signed power balance

Battery sizing begins with power at each interval. Choose a sign convention, calculate generation minus load or the reverse, and keep the sign consistent. Multiplying each interval power by its duration produces interval energy.

Adding those energies in time gives the cumulative trace that reveals both the operating window and the initial charge requirement.

Power and energy come from different features

The largest charging or discharging magnitude sets the ideal converter power. The difference between the maximum and minimum cumulative energy sets the ideal energy capacity.

Adding absolute interval energies overstates the required window because it ignores energy that returns later. Looking only at daily net energy understates the requirement because it ignores the path between start and finish.

Initial energy shifts the trace

The cumulative trace can start from an arbitrary zero during analysis. A negative early minimum means the real battery needs initial stored energy.

Shift the entire trace upward until its lowest point reaches the lower operating limit. A different chosen initial state can require a larger nameplate even when the power schedule is identical.

Management protects the weakest cell

Series cells share current but differ in capacity, resistance, temperature and self-discharge. The first cell to reach a voltage boundary limits the pack.

Passive balancing dissipates energy from higher cells, while active balancing transfers energy through additional circuitry. A battery-management system also measures voltage and temperature, estimates state and coordinates protection.

Do not merge state of charge with state of health

State of charge describes present fullness relative to current usable capacity.

State of health compares current capability with a reference condition. An aged pack can be fully charged and still store less energy than when new. Equivalent-circuit models and pulse tests help estimate resistance and dynamic state, but the model remains an approximation of the physical cell.

In this chapter

What this chapter covers

  • 01

    Signed battery power

  • 02

    Interval energy and cumulative balance

  • 03

    Peak-to-peak sizing

  • 04

    Initial state of energy

  • 05

    Passive and active balancing

  • 06

    Battery-management functions

  • 07

    State of charge and health

  • 08

    Equivalent circuits and pulse tests

Worked example · free

Size a four-interval battery

Q [10 marks]. Three-hour intervals require battery powers of minus twelve, plus eighteen, plus six and minus twelve kilowatts, with charging positive. Find ideal power, energy and initial energy. The marks shown are an AskSia study allocation, not a University marking scheme.
The blue line integrates battery power through time.The blue line integrates battery power through time. Its vertical peak-to-peak span, marked by dashed guides, is the minimum ideal energy window required by the schedule.peak-to-peakdischargechargetimeenergy balance3 h9 h
The blue line integrates battery power through time. Its vertical peak-to-peak span, marked by dashed guides, is the minimum ideal energy window required by the schedule.
  • 2Take the largest power magnitude.
  • 4Build interval and cumulative energy.
  • 4Use peak-to-peak range and shift the trace.
Converter power is eighteen kilowatts. Cumulative energy is minus thirty-six, plus eighteen, plus thirty-six and zero kilowatt-hours. Capacity is seventy-two kilowatt-hours and initial energy is thirty-six kilowatt-hours.
Sia tip — Capacity is the cumulative maximum minus the cumulative minimum, not the sum of absolute interval energy.
Glossary

Key terms

Cumulative Energy
The running integral of signed battery power through the operating schedule.
State of Charge
Present stored charge or energy relative to current usable battery capacity.
State of Health
Current capability relative to a defined initial or reference capability.
Cell Balancing
Control that reduces state differences among series-connected cells so one cell does not constrain the pack prematurely.
Pulse Test
A controlled power or current pulse used to observe immediate and dynamic voltage response.
FAQ

Battery Management and System Sizing FAQ

Why is daily net energy not enough for sizing?

Net energy can be zero while the battery still needs a large operating window. The cumulative path depends on interval order: an early deficit requires initial stored energy, while a later surplus needs charge headroom. Peak-to-peak cumulative energy captures that path.

What is the difference between state of charge and state of health?

State of charge describes how full the battery is relative to its present usable capacity. State of health compares present capability with a reference, often the new condition. An aged battery can be fully charged while storing less energy than it once did.

Why are cells balanced in a series pack?

Series cells carry the same current but differ slightly in capacity, resistance, temperature and self-discharge. Their states drift, so the weakest cell reaches a voltage limit first. Balancing reduces that spread and lets the pack use more capacity without overstressing one cell.

Study strategy

Exam move

Build a battery table by hand with columns for interval, duration, generation, load, signed battery power, interval energy and cumulative energy. Write the sign convention above the table and test it on a known deficit before continuing. Take the largest charge and discharge magnitudes for converter requirements, then plot or list the cumulative energy values. Mark the maximum and minimum and subtract them for ideal capacity.

Shift the full trace upward to find the initial stored energy that keeps the minimum at the lower limit. Next move from ideal to practical sizing one allowance at a time: discharge efficiency, charge efficiency if relevant, usable state-of-charge range, reserve and end-of-life state of health. Do not hide them inside one safety factor.

On a separate page, draw three series cells with slightly different capacities and show which reaches a voltage limit first. Compare passive dissipation with active transfer and name the additional hardware burden. Practise state questions with an aged battery so state of charge uses current capacity while state of health uses the reference capacity. End by checking power and energy independently.

A design can have adequate kilowatt-hours and still fail one high-power interval. Record errors involving reversed charge signs, absolute energies added instead of cumulative range, and original capacity used as the state-of-charge denominator after ageing.

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