Lingnan University · FACULTY OF ACCOUNTING

ACT503 Chap.6 Activity Based Costing and Management

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Chapter 6 of 13 · ACT503

Activity Based Costing and Management

What a single average hides, and in which direction

Broad averaging spreads the cost of resources uniformly across cost objects regardless of how those resources are actually consumed, and its consequence is a systematic pair of errors rather than random noise. A product is overcosted when it draws little on the firm's resources and is nevertheless charged a lot per unit, and undercosted when the opposite happens.

Because the pool being spread does not change, cross subsidisation follows by arithmetic: if one product is undercosted at least one other must be overcosted by exactly as much.

The overcosted product then looks less profitable than it is and the undercosted one looks more profitable, so cost based prices are set too high on the first and too low on the second and marketing effort is pushed towards the wrong product.

Three reasons to refine, three guidelines for doing it, four levels for sorting

Refinement becomes worth its cost when product diversity increases, when indirect costs increase and when competition in the product market increases.

The three guidelines are to trace as many costs directly as is economically feasible, to expand the number of indirect cost pools until each is homogeneous, meaning every cost in it shares a cause and effect relationship with a single driver, and to use that driver as the allocation base.

An activity based system treats each separate activity as the thing being costed in the first instance, an activity being anything that happens and uses up overhead resources when it does, and sorts them into a four level hierarchy: output unit level, batch level, product sustaining and facility sustaining.

What it buys, what it does not, and what to do with it

Three differences from a traditional system are worth stating precisely.

An activity based system assigns non manufacturing costs to products as well; it declines to assign all manufacturing costs, because a facility sustaining cost with no causal driver is better left unallocated than allocated arbitrarily; and it uses more pools, each with its own activity measure, rather than one or two volume measures.

The course is explicit that using it does not guarantee more accurate costs, because accuracy comes from the causal story behind each driver rather than from the number of pools, and that total firm cost is unchanged either way since only the allocation moves.

Activity based management is the use of the figures in pricing and product mix, cost reduction and process improvement, design decisions, and planning and managing activities.

In this chapter

What this chapter covers

  • 01

    Peanut butter costing and what it does to a mixed product line

  • 02

    Overcosting, undercosting and cross subsidisation

  • 03

    The plant wide rate, the departmental method and their trade offs

  • 04

    Three reasons for refining a costing system

  • 05

    Three guidelines: direct tracing, homogeneous pools, causal bases

  • 06

    Activity, activity cost pool and activity measure

  • 07

    The four level cost hierarchy

  • 08

    Three differences from a traditional system

  • 09

    Activity based management and its four decision uses

Worked example · free

Cost two lines both ways and name the direction of the error

Q [12 marks]. AskSia authored practice. A furniture workshop budgets 840,000 of overhead against 24,000 machine hours and makes 20,000 flat pack shelves and 500 fitted wardrobes. The shelves take 18,000 machine hours, 300 setup hours, 100 design hours, 400 orders and 6,000 labour hours; the wardrobes take 6,000, 1,500, 900, 2,400 and 6,000. The five pools are machine operations 384,000 on machine hours, setup 126,000 on setup hours, design 150,000 on design hours, order handling 84,000 on orders and administration 96,000 on labour hours. Cost each line under a single machine hour rate and under the five activity rates. The marks shown are an AskSia study allocation and are not the University's marking scheme.
  • 2The plant wide rate, using the whole pool.
  • 3Overhead allocated to each line under that rate, and per unit.
  • 3The five activity rates.
  • 4Allocation under the refined system, per unit, with the direction quantified.
The plant wide rate is 840,000 over 24,000, which is 35.00 a machine hour, so the shelves absorb 630,000 and the wardrobes 210,000, or 31.50 and 420.00 a unit. The activity rates are 16.00, 70.00, 150.00, 30.00 and 8.00. On those rates the shelves absorb 288,000 plus 21,000 plus 15,000 plus 12,000 plus 48,000, which is 384,000, or 19.20 a unit; the wardrobes absorb 96,000 plus 105,000 plus 135,000 plus 72,000 plus 48,000, which is 456,000, or 912.00 a unit. Both totals still add to 840,000. The simple system overcosts the shelves by 246,000 and undercosts the wardrobes by the same amount, which is 64 per cent above and 54 per cent below the activity based figures respectively.
Sia tip — Divide the whole budgeted pool by total machine hours when computing a plant wide rate, not the machine operations pool. The wrong move looks plausible because the driver matches the pool name, and it halves the rate so that every later figure is wrong in the same direction.
Glossary

Key terms

Peanut Butter Costing
The name the course gives to broad averaging, in which the cost of resources is spread uniformly across cost objects regardless of how those resources were actually consumed.
Undercosting
The condition in which a product draws heavily on the firm's resources and is nevertheless charged little per unit. It makes the product look more profitable than it is and invites bidding that wins work at a loss.
Homogeneous Cost Pool
A pool in which every cost shares a cause and effect relationship with a single driver, so that the driver can serve as the allocation base. Expanding the number of pools until each is homogeneous is the second refinement guideline.
Batch Level Cost
A cost driven by the number of groups of units treated together rather than by the number of units, such as machine setup or order handling. A volume driver cannot see it, which is why it is the usual source of undercosting.
Facility Sustaining Cost
A cost that cannot be traced to individual products at all, such as general administration. A refined system may legitimately leave it unallocated rather than allocate it arbitrarily, which is why an activity based product cost is not always a full cost.
Activity Based Management
The use of activity based figures in decisions rather than only in reports, covering pricing and product mix, cost reduction and process improvement, design decisions, and planning and managing activities.
Activity Measure
The allocation base of an activity cost pool, also called a cost driver, chosen because it causes the pool to grow rather than because data for it happens to exist.
Cross Subsidisation
The effect by which undercosting one product forces overcosting of at least one other by the same total amount, because the overhead pool being spread does not change when the allocation method does.
FAQ

Activity Based Costing and Management FAQ

Which product does a single volume driver undercost?

Whatever is complex, meaning whatever consumes resources at a level above the individual unit. A product made in short runs with frequent design changes and many small orders consumes batch level and product sustaining resources that a machine hour rate cannot see, so it is charged as though it consumed only unit level resources. The simple high volume product is overcosted by exactly the same total amount.

Does refining the system make the numbers more accurate?

Not automatically. The course says plainly that the refined approach is widely taken to give better numbers, and equally plainly that adopting it is no guarantee of a more accurate cost. Accuracy comes from the causal story behind each driver, so a system with fifteen pools whose drivers were chosen because the data happened to exist is a more expensive way of being wrong.

Does the total cost of the firm change when the system is refined?

No. Only the allocation moves, so the two product totals still add to the same overhead pool. That is the arithmetic behind cross subsidisation, and it is also why an argued requirement must quantify the movement rather than describe it: the useful figure is which product moved, by how much and in which direction.

What makes an activity based system stop working after it has been installed?

Loss of the data that feeds it. The case supplied with this course describes drivers abandoned after a restructuring because recording them was seen as extra work once nobody was measured on them, and a sales function that resisted the analysis because traceable costs threatened its autonomous status. Measurement decays wherever it is not attached to someone who answers for it.

Study strategy

Exam move

Take one product you know is complex and one you know is simple, list the activities each actually consumes, and mark the level of each activity in the hierarchy. You will usually find that the complex product's consumption is concentrated above the unit level, which tells you the direction of the error a volume driver would make before you compute anything at all.

Working through Activity Based Costing and Management in ACT503? Sia is AskSia’s AI Accounting tutor — ask any ACT503 Activity Based Costing and Management question and get a clear, step-by-step explanation grounded in how ACT503 is taught and assessed. Read this chapter free, then take your hardest questions to Sia.

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